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5 years from the finishing of step-2 rebuild BM-5

5 лет назад закончился второй этап модернизации КДМ №5 АО Пролетарий5 years ago November 27 at 9:30 on the reel on updated BM-5 the first board appeared. The second step of rebuild finished. The time showed that force was spent not in vain and today board with logotype “AO Proletariy” produced on BM-5 is known not only in Russia but and in CIS countries and far abroad countries. Head of department №2 Mikhail Mazur told the visitors of web-site about done work and plans for the future.

После модернизации качество производимого картона значительно возросло- Mikhail, today is 5 years from the moment of starting BM-5 finishing the second step of rebuild. Did the expectations become true?
- Yes, of course. Quality of the products became better, the capacity of BM-5  increased, labour conditions in the department are improved.
- Can you tell us some figures: what was before and what became after the second step of rebuild?
- In 2014 it was produced 64041 ton of final products and in 2019 – 135833 ton. Increasing is visible. We even increase planned according to some values. For example, before rebuild maximum speed of BM was 150 m/min engineers of company Voith warranted speed of wire section maximum 285 m but we by the force of JSC “Proletariy” reached stable speed of the machine with speed 330 m/min. Labour conditions were improved, to work is more comfortable. Canal dryer was dismantled, it is easier to thread the machine, the whole production process is visualized and we can see it on the screens of the computers on the one hand it increase the demands to the workers and maintenance personnel but on the other hand it simplifies technological process, decreases the possibility of emergency situations.
- What can you tell about the quality of products?
- New equipment allowed to reach high quality values, the customers also say about it. For example, our liner board now is bought not only in Russia and CIS countries but also near and far-abroad countries. Uzbekistan, Tadzhikistan, Kirgizia, Kazakhstan – clients of these countries appreciated the quality of updated BM-5. We deliver 30% deliveries of liner board to the market of CIS countries.  
- Is it planned the further rebuild of BM-5?
- Sure. Rebuild is in the process now. The situation with the coronavirus corrected the plans but the work does not stop. What it is possible we do without stop of technological process, May 15, 2021 it is planned short shutdown of the machine. Main target is to increase the production on 20% of heavy kinds of board. It is planned rebuild of press section, couch press, installation of shoe press, rebuild of dryer section. Installation of new threading system will allow not to decrease the speed of BM during paper break. It is planned the installation of profayler, reel changing, changing of reel pulper, rebuild of steam and condensate system and heat and recovery system. All these events must reduce down time and improve quality of produced “heavy” board. Rebuild of some units of stock preparation line will allow to recycle to 520 ton of waste paper per day
- Mikhail, thank you for the interview. Let’s wish you further success because from stable work of BM-5 the prosperity not only the mill but also the whole town depends on. We wish health to you and all staff of BM-5, let’s all plans will become true.  
- Thank you! All the best to you!

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